Wall Formwork Systems

Formwork

Wall Formwork Systems

Heavy-duty modular steel-framed wall formwork systems engineered for shear walls, retaining walls, basement walls and civil tunnel structures. Built for extreme concrete pressure, rapid crane handling, and repeatable casting cycles.

Key Highlights

  • High hydrostatic fresh concrete pressure rating up to 80 kN/m²
  • Standardized modular panel dimensions for variable wall heights and thicknesses
  • Integrated push-pull prop alignment and Dywidag tie-rod anchors
  • Rapid wedge and clamp connection for fast gang-form repositioning
  • 100+ reusable casting cycles with replaceable facing sheets
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Engineered for Precision & Speed

Wall formwork systems are temporary structures used to hold freshly poured concrete in place until it hardens, ensuring the construction of precise, robust vertical surfaces. These systems are crucial in the building of walls, tunnels, and retaining structures.

Their modular design offers versatility for various project sizes and shapes, enhancing construction efficiency. Key advantages include quick assembly and dismantling, high reusability, and improved safety, making them an essential tool for modern construction projects.

Structural Advantages

  • High Pressure Resistance — Heavy hollow steel sections prevent face deflection under rapid pumping.
  • Gang Form Capability — Large multi-panel units can be pre-assembled and crane-shifted in one lift.
  • Watertight Compatibility — Works with tie sleeves, cast water-stop discs and Dywidag tie bars.
  • Corrosion Protection — Hot-dip galvanized or high-build epoxy painted frames.

Technical Specifications

ParameterStandard Panel SpecificationHeavy-Duty Civil Specification
Permissible Pressure60 kN/m²80 kN/m² (conforming to DIN 18218)
Panel Heights1.20 m, 1.50 m, 2.70 m, 3.00 m3.30 m, 3.60 m (stackable to 8+ m)
Panel Widths0.30 m, 0.45 m, 0.60 m, 0.75 m, 0.90 m1.20 m, 2.40 m large format
Frame ConstructionStructural Steel Hollow Section (S275)Reinforced Profile Steel with cast corners
Facing Sheet18 mm Birch Film-Faced Plywood (120 g/m²)21 mm High-Density Plywood or 4 mm Steel Skin
Tie Rod SystemDywidag 15 / 17 mm with cast wing nutsHeavy Dywidag 20 / 22 mm with water stop discs
Protective FinishHot-Dip Galvanized / Industrial Powder CoatHot-Dip Galvanized (ISO 1461 compliant)

Engineering Features & Accessories

Modular Corners

Internal, external and articulated hinge corner panels accommodate varying angles and core shafts.

Push-Pull Alignment

Pairs with Malmo push-pull props for exact vertical plumbing and wind-load resistance during casting.

Working Platforms

Integrated walkway brackets and guardrail posts provide safe working access for concrete placing crews.

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Product Enquiry

Request Wall Formwork Quote

Share wall heights, structural drawings, and pour schedules. We will prepare an engineered layout and quotation within 24 hours.

Call our team9976911911 / 9819848448

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